Fire retardant coatings are among the easiest, oldest, and most efficient methods for protecting materials/ products against fire. As opposed to chemically modifying the substrate, these coatings create a protective layer that modifies the heat flux to the material, thereby inhibiting thermal degradation, ignition, or combustion.
An ideal fire retardant coating ought to minimize flame spread, release little to no smoke or toxic gasses, be easy to apply, offer good wear resistance, adhere well to the substrate, and be cost-effective/ pocket-friendly. Usually, these coatings are based on chlorinated alkyds or brominated epoxy resin, often filled with aluminum hydroxide or a combination of chlorinated paraffin and antimony oxide. They look quite like architectural paints and are available mainly in solvent form.
Fire retardant coatings can be classified into two groups/ subcategories: non-intumescent and intumescent. Non-intumescent coatings are decorative, architectural coatings containing flame retardant additives. These additives reduce the rate of flame spread and formation of smoke in combustible substrates. Their effectiveness quite literally depends on both the substrate as well as the film’s thickness. Intumescent coatings, on the other hand, swell when exposed to heat, forming a multicellular charred layer. This layer acts as an insulating barrier, slowing heat and mass transfer between the condensed and vapor phases. The charred layer can expand up to 50 times the original thickness of the applied coating, providing enhanced protection.
Incorporating fire retardant coating into your safety measures ensures robust protection against fire, safeguarding both materials and occupants.